Building the Big Jungle Gym Ceiling

The ceiling isn't so tough to make - and it looks very professional!

I produce the ceiling in two panels, but only because I have to ship them out.
You don't need to cut your ceiling in half.

At Home Depot, in the paneling department, are sheets
of melamine about 1/8" thick.

If you went shopping with the Material List, you already have
several of these 4 x 8 foot sheets, all cut up into the sizes you need.
Having Home Depot make the cuts for you is a huge advantage!

For the ceiling, it's fairly simple to make:

Place the 4x4 sheet on top of the cage and mark along the front door edge.

The measurements are generally 23 1/2" in from the front-most corner.
Cut the front corner off, leaving you with your ceiling shape.

Tip: cut from the shiny side and then sand the edge smooth.

The ceiling - finished view.

While you're at it, cut off the three other corners, too.
Just measure 2 1/2" in from each corner,
draw a line and cut off the tiny piece.

Now it's time to lay out the chrome trim rings...

You can use any layout you like. I like about 5 1/2" in from the edges.
Just make sure that you leave room for a UVb light fixture.

Just make it look good.

Layout the rings.

Take the four trim rings and lay them out on the shiny side.
Use a marker to trace the inside circle of each trim ring.

Drill a starter hole just outside the circle trace and use a saber saw to cut a circle 1/2" outside of the traced circle.

Cut 1/2" outside your trace.

Use a drill bit that is just slightly larger than your cable-ties to drill four holes.
Position the holes just outside of the edge of the trim ring. Mark them if you need to.
It doesn't have to be perfect, just aim for North South East & West.

Drill from the shiny side to avoid 'pop-through' damage

Okay, now flip the ceiling over and cut a strip of uncoated wire cloth a little oversized.
(That's Tom, by the way. He helped me build a few cages over the Summer.)

Hi Tom!

Now for the tricky part: slide a trim ring underneath, lining it up so that you can see one of the four holes.
Poke the cable tie down through the screen and back up through the hole, and tighten.

What this accomplishes is to leave the cable tie 'squares' on top to hold the dome lights in place.
In fact, when you clip the ends of the cable ties, leave a little extra...

Use cable ties.

There it is: a finished light mount.

Okay, now flip it back over and drill a few holes 1/2" in from the outside edge
to allow you to cable tie the ceiling to the cage.
I'd suggest putting the ceiling on top of the cage and marking for the holes first.
I like to place the holes right next to the T connectors, to allow cable tieing to the T, not the pvc.

Drill from the shiny side.

Look at all that pvc!

One last thing, whether you cut your ceiling in half or not, it needs support...

Cut a 49 1/2" pole and put the 3/4" caps on each end.

Sits on top for support.

The support pole sits up on top of the cage and the ceiling is cable tied to it.
That gives you plenty of support for all the stuff on top, like dome lights, a UVb fixture, the timers and powerstrips.

See the support pole peeking out of the top?

See the support up on top?

By the way, that front mesh shown could just as easily be white melanine,
especially in the Winter, to retain heat.
I just like the 1" mesh for hand-feeding, clear viewing, and talking or listening.
Consider them as optional.
.....

Now we've done the frame, the door, and the ceiling, but we still have
to do the back panels, the windows, and the hanging shelves!

I hope that these plans are working out well for you.
I've worked very long and hard to figure out these dimensions and this design.

If you've ordered these plans from me. THANK YOU.

If you're using them and haven't paid for them yet , it's not too late to do the right thing....
It's a very small price to pay and it would be a way to say "Thanks" back. :)

You can mail a check for $19.95 to: Keith Van Zile
1125 Clare Avenue, West Palm Beach, FL 33401

or just use Paypal right away. You can even send a note with it!

 

Thanks!
Keith

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